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INTERNATIONAL STANDARD FOR
QUALITY
ISO 9001:2000 is an internationally-accepted guideline for setting up
and managing effective Quality Systems. These systems help manufacturers and
service providers maintain control over the quality of their products and
services. With appropriate, intelligent planning and implementation, this
can dramatically improve the efficiency of operations and procedures as well
as customer satisfaction, employee morale, and ultimately shareholder ROI.
REASONS TO GET CERTIFIED
ISO 9001, when implemented correctly, causes the quality of your
products and services to continually improve …almost automatically! Its
built-in problem checking and correction elements steer your business down
an ever-narrowing channel of quality, slowly weeding out imperfections and
process glitches from your business operations. Things will go smoother and
smoother over time, and your employees will have an increasingly more
positive morale.
The ISO 9001 standard also
focuses on your customers’ PERCEPTION of your quality. This means that by
satisfying the requirements of ISO, over time more and more of your
customers will maintain a positive opinion of your company.
And of course, the ISO
standard provides a globally acceptable method for proving to the world that
your company is trustworthy, conscientious, and deserving of their valuable
contracts and hard earned capital. In today’s global market, many
manufacturers experience significant growth as a result of their ISO
certification.
FRINGE BENEFITS
As if that weren’t enough, a properly planned and implemented Quality
System is also a wonderful tool for helping you manage, train, and control
the activities of your personnel more effectively.
For example: ISO requires
you to create, and adhere to, procedures for managing quality-affecting
documents and records, such as TRPs, Blueprints, Design Drawings and
Specifications, Test Data, Work Instructions, Training Videos, etc. Astute
Quality System planning and analysis of your company’s operations could
indicate that the least intrusive solution may be to publish these documents
on the company’s secure intranet. This would enable changes and revisions to
be communicated instantly to all affected employees at all locations
anywhere on the globe using a common web browser, without costing even one
postage stamp. And you control it all from a single location.
GETTING STARTED
Some companies use in-house personnel to set up and administer their
Quality Systems. However, this can be very complex, and a problematic system
can cause your employees to waste time daily, creating vast stockpiles of
useless documentation. Instead of adding value to your company, you can end
up reducing productivity and having little or no effect on Quality, so be
very careful if you go this route. Make sure that your Quality Assurance
personnel are properly Trained.
Many companies choose to
outsource consulting firms (such as ours) to set everything up, train the
employees, and keep everything running smoothly as an alternative to hiring
costly additional full-time Quality Assurance employees. If the system is
set up with proper planning and a thorough understanding of the ISO
standard, ongoing costs can be contained and any operational changes that
are required will be minimal, and will add a great deal of value to your
company.
TECHNOLOGY IS YOUR FRIEND
Using currently available technologies to create simple, efficient
Quality Systems is our specialty. We analyze your operation up-front to
create an intelligent Quality System that incorporates your existing
processes, and which may include customized, value-added tools such as:
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A paperless, intranet-based
routing, approval, and publishing system for managing quality-affecting
documents and records
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Custom-tailored databases
to simplify data entry tasks and help manage Calibration, Test Data,
Service and Repairs, Shipping, Purchasing, Customer Orders, Contracts,
Meeting Minutes, etc.
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Downloadable custom
training videos and classes for new hires and existing employees
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Automated Charts and
Reports via email and intranet for simple data analysis
Whether you do it yourself or
outsource it to us, your overall costs will be much lower if you put
sufficient planning and resources into your Quality System up front.
KEEPING IT GOING
As part of your Quality System, the ISO standard requires you to have a
qualified auditor spot-check your quality controls to make sure your system
is working. These people are called internal auditors. The internal auditor
looks over your facility, talking to people and inspecting processes,
calibration stickers, and documentation. You can train someone in-house or
you can schedule your consultant to come out and do the audits reporting any
problems found so you can fix them.
SURVEILLANCE AUDITS
Once or twice a year (your choice), an
RAB
(Registrar Accreditation Board) Certified Auditor is sent out by your
Registrar for a Surveillance Audit. Just as with internal audits, any
problems found by the Surveillance Auditor(s) are reported to you so you can
fix your system. However this audit is performed specifically to provide an
unbiased snapshot that your registrar can use to assess your compliance (or
non-compliance) with the ISO 9001:2000 standard.
LOSING YOUR CERTIFICATION
Surveillance Auditors find nonconformities almost every time, with most
companies. It’s not a horrible thing, but rather, it’s an opportunity to
improve. But if you don't fix minor problems which are found within a
reasonable period, or if problems are found which completely negate your
Quality System, your registrar may recommend to the RAB that your ISO
certification be discontinued until the issues are resolved.
At that point, you'd have to
remove all references to the RAB or ISO Certification from your company's
websites, marketing materials, business cards, etc., until you are
re-certified. This can be very costly, so we recommend that you root these
problems out during internal audits instead. It's far better to have the
internal auditor find these problems first, and help you fix them before the
Surveillance Audit.
QA CALIFORNIA
With a thorough understanding of current technologies and available
tools, QA California excels in planning, designing and implementing the
least intrusive and most effective Quality Systems.
Call (800) 595-5650 or
email us to schedule a free consultation with an RAB QMS-PA. We'll be
happy to answer all your questions, and we'll also ask you a few questions
to get a better understanding of your current system. We’ll take that
information, assess it, and propose specific next steps for creating an
efficient, effective Quality System for your company.
ISO 9001 should be a
positive, non-intrusive, value-added component to your operations, not a
hindrance to them. We can simplify your current system, or build you a new
one from scratch. Call us anytime. We’re happy to answer any questions you
have about the enormous benefits of having an ISO 9001 company, and how we
can help you get and stay certified.

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